Salt Corrosion
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CalChrome Clear Coat is a decorative chrome finish for all seasons. Specially developed for vehicles in areas where inclimate weather is prevalent, and the use of road salt is prone to cause surface rust; Calchrome Clear Coat is not subject to the types of corrosion and surface rust that standard electroplated chrome is vulnerable to. This is due to its proprietary formulation, deposition technique, and unique clear-coat finish.
CalChrome Clear Lexus IS350 Wheel
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For many years, customers in these locations have wanted chrome wheels, but have had the dilema of what to do when the weather changes. Typically this has meant either storing the car during these months, or switching to painted wheels.
CalChrome Clear Coat is the solution to this dilema. A finish that looks as good in the summer as it does in the winter, without the constant worry of salt corrosion. To ensure the resistance of the product, CalChrome Clear Coat has been extensively tested in a salt spray bath for over 240 continuous hours. This goes well beyond the testing specification of standard OEM parts of only 66 hours.
CalChrome Clear utilizes a proprietary dry method of applying metals and clear coats. It is a combination of two processes, Sputter Deposition and Powder Coat.
Sputter Deposition is a Physical Vapor Deposition (PVD) method of depositing thin films of metals by electro-statically charging the metals and sputtering or ejecting (vaporizing) metals from a target or source inside a vacuum chamber (to reduce contamination), which then deposits these metals onto the wheel or substrate.
After the metals are applied to the wheel in the vacuum chamber, a clear coat finish of finely ground particles of clear and/or colored pigments and resin is then electro-statically charged and applied on top of the metals. This powder coating is then baked in a curing oven until melted and fused into a solid and durable coating.
Due to the nature of the processing, some inclusions (air bubbles and/or fish eyes) may appear on each wheel in the clear coat. These inclusions are normal. Inclusions are not considered to be a defect and do not effect the longevity of the chrome finish.
Below is an example of one of our test wheels. You will notice how the surface and bead seat areas of the wheel is virtually unchanged by the harsh testing. The back side of the wheel on the other had, is a different story. The mounting pad of the wheel was intentionally left uncoated to show what will happen to unprotected wheels when exposed to this type of environmental climates. The results are conclusive; high amounts of corrosion to the uncoated area, and no damage to the protected areas.
Front, no corrosion.
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Back, corrosion to uncoated area.
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